What Is Operating Profit in Print-on-Demand?

Quick Answer: Operating profit in print-on-demand (POD) is the real profit left after subtracting all operating costs—including product costs (COGS), shipping, ad spend, refunds, and transaction fees—from your sales. Unlike gross profit, which only looks at revenue minus product cost, operating profit tells you whether your POD store is truly making money after everyday expenses.

If you’re new to profit metrics, start with our guide on Gross Profit vs Operating Profit in POD. And if you’re ready to see live profit tracking across Shopify + Printify/Printful, try PodVector. For official definitions, see Corporate Finance Institute’s guide on operating profit.

Definition

Operating profit is the money your POD store keeps after paying for all operating costs. These include:

  • Product costs (COGS from Printify or Printful)
  • Shipping fees (domestic and international)
  • Ad spend (Meta, TikTok, Google, Pinterest)
  • Payment processing fees (Shopify Payments, PayPal, Stripe)
  • Refunds and chargebacks

It does not include taxes or long-term expenses like software subscriptions or salaries. That’s why it’s sometimes called “profit from operations.”

Formula for Operating Profit

The general formula is:

Operating Profit = Total Sales – (COGS + Shipping + Ads + Fees + Refunds)

In other words, it’s what’s left after you account for all direct and variable operating costs.

Example Calculation

Let’s say you sold 200 POD items in one month, generating $8,000 in sales. Here’s what your costs look like:

  • COGS: $3,200 (200 items × $16 each)
  • Shipping: $1,000
  • Ad Spend: $2,500
  • Payment Fees: $300
  • Refunds: $200

Total operating costs = $7,200

Operating Profit = $8,000 – $7,200 = $800

That’s a 10% operating profit margin.

Operating Profit vs Gross Profit

Many POD sellers stop at gross profit: Sales – COGS. But that’s misleading. Gross profit doesn’t consider:

  • Ad costs (your biggest expense in POD)
  • Shipping fees (especially international)
  • Payment fees (Shopify, PayPal, Stripe)
  • Refunds (which erase revenue and costs)

Operating profit includes all of these. That makes it a far better measure of whether your business is truly sustainable.

Why Operating Profit Matters in POD

Operating profit is the ultimate “are we really making money?” metric for POD sellers. Here’s why:

  • Cash reality: It reflects actual cash flow from operations, not just sales hype.
  • Ad scaling: You can’t scale ads unless operating profit margins are strong.
  • Price strategy: It shows if your products are priced too low to cover all costs.
  • Survival metric: Without operating profit, sales growth can bankrupt your store.

Benchmarks for Operating Profit in POD

Most POD stores should aim for 5%–10% operating profit margin as a minimum. Below 5%, you’ll struggle with cash flow. Well-optimized stores can achieve 15%+ margins, especially if they maintain a high AOV and control ad spend.

How to Improve Operating Profit

  • Increase AOV: Offer bundles, free shipping thresholds, or upsells.
  • Control ad spend: Track break-even ROAS and stop running unprofitable campaigns.
  • Cut refunds: Improve product quality and provide clear sizing charts.
  • Negotiate shipping: Use regional providers in Printify or Printful for better rates.
  • Reduce fees: Push for fewer, larger orders so fixed transaction fees matter less.

How to Track Operating Profit

Manual Tracking

  1. Export sales and refunds from Shopify.
  2. Pull COGS and shipping costs from Printify/Printful.
  3. Add up ad spend from Meta, TikTok, or Google Ads dashboards.
  4. Include payment processing fees (~2.9% + $0.30/order).
  5. Calculate operating profit using the formula.

Automated Tracking

Manual tracking works, but it’s time-intensive. That’s why many POD sellers use tools. PodVector automatically pulls sales, COGS, shipping, fees, refunds, and ad spend into one live dashboard—so you see your true operating profit in real time without spreadsheets.

FAQs

Is operating profit the same as net profit?

No. Operating profit stops at day-to-day business expenses. Net profit also subtracts taxes and other overheads.

What’s a good operating profit margin for POD?

A minimum of 5%–10% is healthy. Anything below 5% is risky, while above 15% is excellent for POD stores.

Why is operating profit better than ROAS?

ROAS only looks at ad efficiency. Operating profit includes all costs, giving a full picture of profitability.

Can Shopify calculate operating profit?

No. Shopify shows sales, refunds, and discounts, but not ads, COGS, or fees. You’ll need spreadsheets or a tool like PodVector.


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